Build log of the building of the Vario
McDonnell-Douglas 900 Explorer
NOTAR tail rotor less helicopter
in UK Air support livery
Page 10

   

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         A built Vario MD 900 kit (by Vario)                                  The real thing in UK Air Support Colours

October 9, 2009

The day dawned dull and a bit threatening, as per usual really, so it was back into the hanger for a day of work on this project.

The owner found a lamp that looks very similar to the searchlights mounted on the rear port quarter just above the skids and sent it down to me. He has also pestered me to temporarily mount the camera pod s he can see what it looks like, so I have today temporarily mounted both and taken the pictures below to give an idea.  NB the camera pod is NOT finished yet

View from the front of the aircraft

The angle is about right 
so its getting there slowly

Here is the lamp fitted 
to the lower rear port quarter
         

A slightly better view of camera and searchlight
         

And the searchlight again, this time from the rear
         

So, that's some of the "pretty" bits moving forward slowly.  NB - The searchlight is not intended to be a working version... (at least as of now)
Another bit of "pretty" stuff that takes a whole lot of work is the glazing of the doors etc.  As you can hopefully see from the image at the right of the pilots door taken from the inside, the only way to get the doors to fit flush AND have the glazing correct is to recess the area around the windows for a distance of about 3mm all the way around and the same depth as the glazing material so that it fits neatly INTO that groove when secured in place.

My thanks go to Ian (Satsuma) for his suggestion for this method of getting everything to fit really nicely, but it is a very long, slow, and careful process to get it all to come together in the right position, and without dremelling all the way through the door skin.  Satsuma must be one of the best known scale builders around here, and knows Vario kits very well indeed, so I really do appreciate his input on this project..

As you can also see from the pictures above, the engine covers have received some more BASE colour, and I am now just finishing the turbine exhaust mounting plates that fit to the rear cover ready for the exhaust stubs themselves.

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