A fully detailed build of an INTERCEPTOR 400 Helicopter 
complete with the Alien Command (Standard)
Auto pilot system

Page 6

   

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The Tail Driven Gear

We are now going to assemble and fit the tail driven gear, which is what drives the rubber belt that in it's turn drive the tail rotor blades.

You need to be a little careful here, as it is quite easy to get the order of assembly wrong, so please pay attention carefully

All the parts for the tail driven gear come in a single bag as shown on the left.
Shown below is the correct order for the assembly of the tail driven gear.

In particular, you will need to ensure that the two large plastic bearing holders are fitted the correct way up in both cases, or the assembly will not fit into the frame correctly.

Take one of the bearing holders, and push a bearing into it firmly so that it is all the way down into the recess provided for it.

Next, push the tail driven gear shaft down through the bearing FROM THE TOP with the gear downwards.  Take care not to push the bearing back out of the holder when doing this.

Take the small circlip and fit it into the groove you will find right under the bearing on the BOTTOM (left in this picture). Ensure the circlip is securely fitted in the groove.

Picture on the right shows the 
circlip fitted correctly

Make sure the circlip does not fly off when you are doing this, or you may not be able to find it again.

Now push a bearing into the other plastic bearing holder, and slide it down over the tail driven gear shaft so that the bearing is on the very top.

Double check - look at both bearing holders, you should be able to see that the bearings can be pushed into each one from the OUTSIDE if you have them fitted correctly.

Also note that the tail driven shaft has TWO FLATS on the top end of it.

Now take the top white plastic gear, and push it down over the top of the tail driven shaft.  Make sure that you align the flats in the gear with those on the shaft, and push it down as far as it will go.
Now take the other plastic "lip" of the top gear and slide it over the shaft as shown on the left.

Make sure you get it the right way up, with the totally flat side upwards.

The final step is to add the washer and nylock nut. Pull the nut down securely, but do not over tighten it.

Check to make sure the shaft rotates nice and freely.

On the right is the completed tail driven gear.

 

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