A fully detailed build of an INTERCEPTOR 400 Helicopter 
complete with the Alien Command (Standard)
Auto pilot system

Page 3

   

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The Swash Plate                  

This is probably one of the most crucial parts of any helicopter, as it allows you, the pilot, to tell the helicopter exactly how to move the rotor head to make the helicopter move forward, backward, sideways and even up and up and down.

Therefore it is worth while taking a little more time to ensure this important item is assembled as accurately as possible.

The basic swash plate comes pre-assembled, but none of the ball connectors are fitted, so this is the task you will need to do next.

Swash plates are made up of two separate parts, the inner and outer rings. If you hold the outside and rotate the inside you will see what I mean.  This is how it transmits movements to the rotor head even while it is spinning. The servos transmit you control movements to the OUTER swash plate ring, and this is transmitted in it's turn by the connecting rods to the head from the INNER swash plate ring.

As you can probably see, all of the balls except for one are identical.  The ball with the shaft extended on the outside (which is called the anti-rotation pin) and this can go in any one of the holes in the outer ring of the swash plate, and then fit a standard connecting balls into ALL other holes on the swash plate.

YOU DO NOT USE THREAD LOCK AS THE BALLS ARE BEING SCREWED INTO PLASTIC, NOT METAL.

Again to ensure really good free movement, it is a good idea to check that each ball can rotate on its respective bolt, and then pinch each of them down until they are just held, then release them by one turn to let the balls rotate on the bolts. THIS APPLIES TO ALMOST EVERY BALL CONNECTOR YOU WILL FIT WHILE BUILDING THE INTERCEPTOR 400, OR ANY OTHER HELICOPTER FOR THAT MATTER.

This should give you a very smooth connection when you attach the connecting rods to the balls later on.

The Washout levers

These are an equally important part of the entire control system of any helicopter, so again, great care should be taken to get these right.

On the left are the parts needed to make one of the TWO required links that go from the washout assembly to the swash plate.

BE VERY CAREFUL to assemble these the correct way around. Both need to be identical.

Push the snall pin gently through the drop arm until it is flush both sides, and ensure that the drop arm it holds to the wash out lever is as free to move as possible, but without any possibility of the pin falling out. In other words, this pin must be an interference fit in the drop arm, but must be able to rotate smoothly in the washout arm itself.

            
You need to make two of these assemblies first of all.  You can also fit the connecting ball to the washout arm, but again, do make sure that it goes in from the correct side, which is into the longer end of the washout arm, and it screws into the protruding stub.  As previously, make sure the ball can rotate on the bolt, and once pinched down, release the screw about one turn so that the ball can move by itself.

Now we are ready to fit the washout arm to the washout hub, which is a simple task, but again, do take care when doing this. You need to insert the brass "top hat" ferrule into the washout arm FROM THE INSIDE, so that it is between the arm and the hub when it is screwed in position as shown above.

On the right is the washout arm fitted to the washout hub. PLEASE NOTE that the hub has a top and bottom. MAKE SURE that you assemble your washout assembly so that it looks EXACTLY LIKE THIS ONE.  

ONLY PINCH THESE IN PLACE - DO NOT OVER TIGHTEN THE BOLTS.

Points to note are that the hub has a flange sticking up from it on one side only, which you can see in this picture. Also the washout arms are fitted to the hub so that the bent drop arm goes to the right when viewed from the top, as shown here. The other washout arm will of course be reversed, but it will still have the drop arm facing clockwise as shown.

Once you have both arms fitted, check as always to see that the arms are able to rotate freely by loosening or tightening the fitting screws as required.

 

 

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