A fully detailed build of an INTERCEPTOR 400 Helicopter 
complete with the Alien Command (Standard)
Auto pilot system

Page 15

   

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Fitting the linkages between the servos and the rotor head

This next step is one you will want to study quite carefully, as getting the correct rods in the correct places, and at the right angles, is pretty important.

The first ones (the link arms) are the only ones that actually come ready for use, for as you can see they are one piece of plastic with connecting eyes at both ends.

You cannot really get these wrong, but PLEASE NOTE THAT ALL OF THE PLASTIC CONNECTING EYES FIT A LOT MORE EASILY WHEN PUSHED OVER THE BALL FROM ONE SIDE RATHER THAN THE OTHER.

This applies to most of the connectors, and if you look at the links carefully you can see that one side is slightly more open than the other side, so always push them over the balls with the more open side going on FIRST.

This view on the right shows you the possible trap there is with these particular links.

In the picture on the right, you can see clearly that these arms drop down and fit onto the SHORTER end of the mixer arms. This is most important, for if you assemble the head with these connected to the LONGER end of the arms, you will not be able to fly the helicopter as it will have a massive pitch movement

Also note that the connections to the blade holders are on the BACK of the main rotor blade grip, so that they are behind the blade when it is rotating clockwise.

Now we need to start making the rest of the linkage arms ourselves. starting with the shortest threaded rod.  These all use a normal clockwise thread on BOTH ends.

Screw each end on to the rod an equal distance and keep checking it until the gap between the bottom of each plastic link is 6.5mm.

Always keep the same amount of thread visible on BOTH ends.

We need TWO of these links...

These links fit between the flybar control arm and the mixer arms, as shown on the right. You cannot get these wrong as the other end is already connected to the swash plate by this time. ?
Now we need of the next size up, and these should have a gap of 20.5mm between the bases of the plastic connectors. We are going to require 4 of these.

Two of them go from the OUTER swash plate connectors on each side down to the 90 degree bell cranks on either side.  Make sure you connect them to the right arm of the bell crank on each side.

The other two at front and back of the swash plate connect to the ends of the elevator control arm inside the frame.

Here we are with all four rods connected to the swash plate.
The last set are the longest rods, and need to be 22.5mm between the bases of the plastic connectors.

They fit onto the other two balls on the INNER swash plate, and go up to connect to the washout arms at the very top. NOTE that they fit on the longer ends of the washout arms.

 

AND THIS IS WHAT YOUR HELICOPTER SHOULD BE LOOKING LIKE NOW...

Finally, we can move on to making the connecting arms that we are going to need to fit between the servos and the control bell crank arms, but only once we have installed the servos...

As you can see, these have preformed bent ends at one end, and threads on the other.  Two of these rods are the same size, the other two are different lengths.

The manual shows you exactly how long these links should be from the bend to the connector.

Make them up and put safely to one side.

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