An AirWolf project using Interceptor 400 mechanics
& Alien command stabilisation

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Started fitting it all into the fuselage this week.  Although the AirWolf looks largish, it is very limited in terms of internal room, so this is going to be a bit of a jigsaw puzzle really.

My first concern was to get the chassis mounting points correct to check the boom length to see what had to be done to ensure the tail would be positioned correctly.  Luckily, my use of the Belt CP boom and tail unit has worked out well, and I have only had to remove about 3/8 inch from the boom to get it spot on.

The Gyro cannot live in the normal place on top behind the mainshaft, but I have managed to just get it to fit on the left side of the frame forward of the mainshaft.  As a plus you can get at the gyro adjustment controls as well.

The next problem is working out where to mount the Alien Command control unit. For the initial flight test it was mounted just under where the gyro is now, but leaving it there means you cannot get at the gain control, unless I drill a small access hole in the fuselage to allow a small screwdriver to be inserted in there.

Here are some pictures to give an idea of what it all looks like right now.

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First off, the "pretty" shots...

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Now for the "nitty gritty" interior stuff

Click for larger image in new window Note the red Acer Labs G1000 gyro nestled above and behind the pitch servo....
Here I have added the retract servo and the larger RapidCharge 2200 325C lipo that we are going to use.  The lipo will be supported on a slightly ramped board resting on top of the retract servo mounting.

This way is will JUST fit in the front there.

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Click for larger image in new window A better view of the retract servo and lipo positioning.  The Alien Command control unit is actually directly under the gyro, so you can see it is pretty well buried inside it.

If this had been an EC135 there would be loads more room in there.

The last issue that I fully expected would appear is the C of G, and right on time, up it popped and showed that we going to end up nose heavy.  However, it can be balanced out by 3 off £1 pieces in the tail cover cone, as long as the owner gives them to me to glue in there that is :-)

The other thing is the problem almost all scale helis of this size have, and that is that the mechanics simply cannot be fitted into them securely enough to stop them rocking from side to side.  This causes the swash plate rods to hit the sides of the canopy and mess up the paint and even chaff the fibreglass.

Luckily, my positioning just may allow me to use the two screws used to mount the inner tail boom frame, but to do so I am going to need to find some pretty long screws, or maybe threaded rod is a better idea.  The distance form the fuselage to these screws is about 2+ inches

So, not too bad so far, but still a long way to go.

New day, new ideas - I have solved the access problem to the Alien Command control module.  Easy really, all I needed to do was to round the inner edges of the main air intakes, which looks better as well, and you have perfect access to the gain and DIP switches through the port intake.

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Here is the modified intake 
(before sanding to finish shape)

And here you can see the all important gain control on the Alien Command module - straight in through the intake with a small screwdriver - purrfect....

Click for larger image in new window So this is what the final mechanics setup looks like outside the fuselage. Please excuse all the dust etc all over the frame, it got there when I dremmelled out the intake vents above.

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